Injection Molding


WE HELP YOU BUILD BETTER PRODUCTS WITH OUR EXPERTISE

Our whole team are customer-oriented and details focused. We put greatest emphasis on each detail, from tool design, mold manufacturing to mass production. Good mold design and precision mold manufacturing create high performance molds, together with our scientific injection molding process and precision injection machines, which enable us to meet customers’ demands of highest quality parts and competitive pricing.


WE CREATE TAILOR-MADE SOLUTIONS

Alpha-Mold owns standard injection room and Class 8 cleanroom with Haitian and FANUC injection machines, so we could meet customers’ different environment and part requirements. We serves an extensive range of industries including medical device, healthcare, automotive, engine, electronics , industrial, consumer and more.

PRODUCTION MOLDING CAPABILITIES AND SERVICES INCLUDE

  • Low-volume, medium-volume to high-volume
  • Custom plastic parts
  • High precision, complex parts
  • Fully-automated injection
  • Insert molding
  • Ultrasonic welding support
  • Light assembly capabilities
  • Alpha-Mold serves an extensive range of industries including medical device, healthcare, automotive, engine, electronics , industrial, consumer and more.

    SCIENTIFIC INJECTION MOLDING

    WHAT IS SCIENTIFIC MOLDING?

    Scientific molding is a data-driven approach to developing, documenting, maintaining, and troubleshooting an injection molding process. Unlike traditional injection molding, it uses comprehensive data collection and analysis techniques to develop and document the specifications, settings, and steps required to create a tightly controlled and repeatable manufacturing process.

    Once a scientific molding process is established, the process outputs are meticulously documented and optimized, which greatly simplifies troubleshooting and allows injection molding processes to be easily transferred to different molding machines.


    BENEFITS OF SCIENTIFIC MOLDING

    Scientific molding practices make a big contribution to achieving outcomes that deliver faster cycles, higher volume, and a more efficient injection molding process.


    The technology behind scientific molding affords manufacturers the ability to operate more efficiently while creating the opportunity for a global competitive advantage. It also provides OEMs and customers higher-quality parts and fewer rejects at lower costs. The principles and technologies involved with scientific molding solve the problem of how to get injection molding machines to make good parts each and every time.




    To put it simply, scientific molding has below benefits:

  • Accurate & Reliable Documentation
  • Improved Troubleshooting & Quality Assurance
  • Increased Profits